Repair ZIL-5301
Press the bushings using a special mandrel (see Fig. 1) into the holes of the steering knuckle flush with the surface so that the open ends of the grooves on the bushings are facing the inside of the knuckle (the pressing force must be at least 10 kN)
Possible malfunctions of the clutch and its drive ZIL-5301
Symptom / Cause of malfunction / Remedy
Clutch slippage, torque is not transmitted from the engine to the transmission:
Installation of high-pressure fuel pump, injectors, high-pressure and low-pressure pipes ZIL-5301
The high-pressure fuel pump mating plate must be clean; nicks and other damage to the plate are not allowed
Installing the connecting rod and piston group D-245
Check the conformity of the piston set size group and the cylinder liner size group
Laying the D-245 crankshaft
Before assembly, each crankshaft must be checked on a magnetic or ultrasonic flaw detector for the absence of micro and macro cracks; and also for compliance of the selected set of main bearing shells with the size of the main journals
ZIL-5301 Rolling Bearings
The figure shows the locations of the bearings and their designations according to the spare parts catalog.
The fuel system of the diesel engine, in accordance with the diesel engine configuration, consists of:
- - Common RAIL fuel injection system, including a fuel pump,
